Advertise with fastmoving.co.za
 
 

Coca-Cola Beverages South Africa announces R205m line upgrade
Coca-Cola Beverages South Africa announces R205m line upgrade

Coca-Cola Beverages South Africa announces R205m line upgrade

FMCG SUPPLIER NEWS

Bizcommunity.com - Sep 1st 2016, 14:41

Coca-Cola Beverages South Africa (CCBSA) is upgrading its Phoenix Industrial Park plant at an estimated cost of R205m, to boost production capacity and speed up turnaround times. 

The overhaul of the former ABI Bottling facility is centred around a major upgrade of one of the production lines and also entails an expansion of the on-site warehousing and truck staging. The aim is to position the company to take advantage of the increasing consumer demand for polyethylene terephthalate (PET) bottled products.

Regional public affairs and communications manager Nosihle Mthethwa said the upgrade would transform the facility’s 1970s-era Line 3 into a state-of-the-art line, increasing the production capacity by 150% from the current 2,167 cases per hour to 5,500 cases per hour. This equates to an increase from 13,000 bottles per hour to 33,000 bottles per hour.

“The warehouse expansion will give us an additional 6,000sqm floor space and create an additional three dock loading bays for our tail vehicles,” Mthethwa said.

Project engineer Steve Cook said a major challenge had been to maintain the project’s tight deadlines without negatively impacting on existing operations, while at the same time ensuring adherence to stringent health and safety standards, not only among company staff but also the large numbers of outside contractors on site.

A tricky juggling act

It’s a tricky juggling act, due to the complex nature of the project which entails utilities and civil engineering elements in addition to the line upgrade.

On the utilities side, the chilling system is being upgraded along with the production line, which has entailed the installation of a new 1,600 KVA transformer.

Apart from the construction of the new warehousing, other civils components include the creation of a truck stacking area on Aberdare Drive and the widening of the on-site truck lanes which has required the demolition of the old fire tanks and pump house, and construction of new ones.

A new overnight staging area for trucks is being created nearby at Hunslet Road, complete with a wash bay and driver facilities.

The Line 3 upgrade was due for completion at the end of August, with production capacity ramping up in stages over the coming weeks. The entire project is scheduled to be complete by next May.

Cook said speed wasn’t the only advantage of the new line. “It also gives us a lot more flexibility in terms of changing bottle sizes and flavours. It means we’re much more responsive to just-in-time orders.”

Mthethwa said the upgrade would also help the plant maintain its reputation within the Coca-Cola global system for energy and resource efficiency. “We have done remarkable work in decreasing our water and electricity consumption over the years."

“The Phoenix plant has the best water ratio usage in the global Coca-Cola system of 1,13 liters of water for every 1 litre of product we produce. The improvements will help us maintain and, hopefully, improve on that track record.”All rights reserved ©. Bixcommunity.com 

Read more about: coca cola | ccbsa | abi

Related News

Coca-Cola fast-tracks collection and recycling of PET plastic bottles across Africa
28/03/2019 - 14:49
In commemoration of Global Recycling Day, The Coca-Cola Company is accelerating the collection and recycling of PET plastic bottles across Southern & East Africa. This is part of a focused World Without Waste campaign over three years and beyond.

Coca-Cola fast-tracks collection and recycling of PET plastic bottles across Africa
19/03/2019 - 12:12
To commemorate Global Recycling Day, The Coca-Cola Company is accelerating the collection and recycling of PET plastic bottles across Southern & East Africa. This is part of a focused World Without Waste campaign over three years and beyond.

Coca Cola tops the list of the world's leading brands
08/03/2019 - 15:01
The Euromonitor International, a market research provider's, Top 100 Megabrands report ranks success consumer goods brands by retail value across the world.

Coca-Cola Peninsula Beverages receives Top Employer award
29/10/2018 - 10:32
Coca-Cola Peninsula Beverages (CCPB) has once again been recognised as one of the top employers in South Africa. The Top Employer’s Institute recently announced its Top Employers 2019 for South Africa list.

Coca-Cola to develop cannabis infused drinks
18/09/2018 - 10:41
Coca-Cola says it’s monitoring the nascent industry and is interested in CBD – the non-psychoactive ingredient in marijuana – for beverages as soda consumption slows.